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Tag Archives: Process control

The Company Resource Strategy

29 Wednesday Apr 2015

Posted by mkastley in RVA Updates

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Tags

Business strategy development, Process control, resource management

Material strategy

For many years I lived and worked in South Asia in one of the main industries of the region – textiles. In this region textiles is vertically integrated from the raw material supply of cotton, to weaving, processing and stitching. Textile industrialisation and high volume supply from South Asia has been a post war success. At the same time on the Sub Continent  the supply and quality of water, a major resource in the textile process has moved into a UN classification of stressed!

The option of moving this business away from the region is not the best solution for either the buyers or South Asia. To address this issue all textile factories and their customers need to develop water strategies: There is no future for the textile industry without a strategic approach from all partners for the use and discharge of this vital resource.

A resource strategy cannot be developed in isolation, it needs all the stakeholders to participate. Its not just about the buyers sourcing from operations with effluent treatment plants or FSC timber supply for example.

What are the main headings of a resource strategy:

  • The product range designed and developed to secure the best use of the resource in the product and its production.
  • The raw material: specified and purchased from secure and sustainable sources that minimise the use of the resource.
  • Production: Lean and efficient with process control at the heart to optimise the use of the resource.
  • Waste Management: Systems in place and managed on a professional level with an ambitious goal of zero discharge.

The above should be in a framework to secure at least the following in the supply chain:

  • the input – the design, raw material and production techniques  (the buyers responsibility)
  • the process – production that secures the resource ( the factory responsibility)
  • the output –  safe and clean discharge management and supervision.(the utility supplier)

Whatever the resource; be it water, timber, oil, etc. There has to be a high level, wide scope approach across the supply chain. This helps to achieve a clarity of vision and the necessary investments in machines, material, manpower and money by all stakeholders – it must be an holistic strategy.

As an example; take a look at the mind map developed below for home textile product supply from Bangladesh . If you have not done so already perhaps this could help you get started on a strategy in whatever critical resource you are currently working with..

Water Stragey map 1

  • Written by Mark K.Astley
    Mark K. Astley

Quality: Control the Process – Secure the business

27 Friday Feb 2015

Posted by mkastley in RVA Updates

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Tags

PRAS, procee, Process control, process flow charting, Quaity, risk analysis

process control_Feb15

 
To secure quality in production there needs to be a fully implemented process control scheme for the operators and their machines. Process control can best be described as per baking bread. You need the right ingredients in terms of measure and quality standard, then the correct viscosity of the dough, oven temperature and baking time. To achieve the best tasting bread, the recipe needs to be followed and the baking process needs to be monitored and maintained to within the optimal range. Its the same in any other production process – get it right with any process and like the bread, the end results will comply with requirements every time.

If you are buyer, secure that you have agreed a process control scheme with your supplier that can be verified in every batch being produced.

If you are a production manager bring the buyer into the agreement on a Process Control Scheme to secure quality and your profitability.

As per my previous articles, this is part of a Good Business Growth. A process control scheme need not only be for a factory. The principles as described by baking bread can be applied in any type of business, its all the same – control the input, control the process and the output will be secured.

Below is a flow chart I devised a few years back to describe how a Process Control Scheme can be devised for the buyer and supplier of any process, whether its a product or a service.

In the process, the control scheme can be as simple or detailed as required. Sometimes it requires only one control point to determine that a process is under control and producing the expected results. The important part and probably most difficult is as per the above flow chart – finding the control points and everybody agreeing. The method of reporting and controlling can then be a simple yes/no (poke yoke devices) or a full statistical process control implementation with machine or manual record maintenance.

With a process control quality system; the virtuous circle of quality, availability, price and ethical compliance are assured for Good Business Growth – its all connected.

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