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Tag Archives: PRAS

Quality: Control the Process – Secure the business

27 Friday Feb 2015

Posted by mkastley in RVA Updates

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Tags

PRAS, procee, Process control, process flow charting, Quaity, risk analysis

process control_Feb15

 
To secure quality in production there needs to be a fully implemented process control scheme for the operators and their machines. Process control can best be described as per baking bread. You need the right ingredients in terms of measure and quality standard, then the correct viscosity of the dough, oven temperature and baking time. To achieve the best tasting bread, the recipe needs to be followed and the baking process needs to be monitored and maintained to within the optimal range. Its the same in any other production process – get it right with any process and like the bread, the end results will comply with requirements every time.

If you are buyer, secure that you have agreed a process control scheme with your supplier that can be verified in every batch being produced.

If you are a production manager bring the buyer into the agreement on a Process Control Scheme to secure quality and your profitability.

As per my previous articles, this is part of a Good Business Growth. A process control scheme need not only be for a factory. The principles as described by baking bread can be applied in any type of business, its all the same – control the input, control the process and the output will be secured.

Below is a flow chart I devised a few years back to describe how a Process Control Scheme can be devised for the buyer and supplier of any process, whether its a product or a service.

In the process, the control scheme can be as simple or detailed as required. Sometimes it requires only one control point to determine that a process is under control and producing the expected results. The important part and probably most difficult is as per the above flow chart – finding the control points and everybody agreeing. The method of reporting and controlling can then be a simple yes/no (poke yoke devices) or a full statistical process control implementation with machine or manual record maintenance.

With a process control quality system; the virtuous circle of quality, availability, price and ethical compliance are assured for Good Business Growth – its all connected.

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factory audits on The Factory Visit – Good…

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